Dacos Omni Flex Setup

Download Gemini Files
Download the STL package from the DACOS Omni library. Select the plate size (Ultra or Light) and offset (Tight, Standard, or Loose).

The folder also includes offset testers: print one first to verify fit before committing to the full calibrator. Standard is recommended for most cases.
Download Now
Prepare for Slicing
Import the STL into your slicer. You may use the ready-to-print file or arrange the nesting manually. If you are unsure about your 3D printer setup, print the offset tester first before slicing the full calibrator.
Nest Attachments Correctly
Place attachments in the slicer exactly as shown in the reference. The only critical restriction: do not place support pins inside the magnet borders, as this may interfere with seating accuracy.
Post-Processing the Calibrator
After printing, remove all supports carefully, just as you would for dental models. Smooth and polish the surfaces to achieve a clean finish. Treat the calibrator with the same precision as clinical models.
Join Flex Plates with Gemini
Place upper and lower Flex plates on the Gemini Calibrator so they are unified as one block. This keeps upper–lower coordinates locked while you position them on the articulator.
Align Occlusal Plane with Elastic
Wrap an elastic band around the articulator posts to form the Bonwill triangle. Align the calibrator’s occlusal plane parallel to the elastic. This is your reference for plane and VD.
Set Incisal Pin to “0”
Before fixing anything, set the incisal pin at 0. This locks the vertical reference for the rest of the installation.
Fix Upper and Lower Plates with Plaster
Both upper and lower Flex plates must be permanently fixed with plaster or curable material.
Keep them joined by the Gemini Calibrator and ensure the articulator pin is set at 0.
Once positioned, fill the plates with plaster and let it cure completely before use.
💡 Recommended Method
To make positioning easier, first fix the lower plate with small silicone beads.
After checking the alignment and plane,

Fill and fix the upper plate with plaster while the articulator is closed.
Once set, remove the silicone and fix the lower plate the same way.
Result:
After curing, both plates are perfectly aligned and ready for long-term, repeatable use on any articulator.
Print Your Models
Print your dental models using the same printer, resin, and settings used for the Gemini Calibrator.

Consistency guarantees accuracy and repeatability in the calibrated workflow.
Insert Magnets with GlueJet Spider
Load magnets into the GlueJet Spider.
Insert them all at once into the model sockets, ensuring the correct polarity.
Use the plunger to release and the presser tip to hold magnets flush until adhesive fully cures (~10 minutes).
Ready for Articulation
Your models are now calibrated and magnetized. Place them into the installed Omni Plates on the articulator.

The system delivers sub-20 µm repeatability, enabling precise occlusal and functional verification.
Download Gemini Files
Download the STL package from the DACOS Omni library. Select the plate size (Ultra or Light) and offset (Tight, Standard, or Loose).

The folder also includes offset testers: print one first to verify fit before committing to the full calibrator. Standard is recommended for most cases.
Download Now
Prepare for Slicing
Import the STL into your slicer. You may use the ready-to-print file or arrange the nesting manually. If you are unsure about your 3D printer setup, print the offset tester first before slicing the full calibrator.
Nest Attachments Correctly
Place attachments in the slicer exactly as shown in the reference. The only critical restriction: do not place support pins inside the magnet borders, as this may interfere with seating accuracy.
Post-Processing the Calibrator
After printing, remove all supports carefully, just as you would for dental models. Smooth and polish the surfaces to achieve a clean finish. Treat the calibrator with the same precision as clinical models.
Join Flex Plates with Gemini
Place upper and lower Flex plates on the Gemini Calibrator so they are unified as one block. This keeps upper–lower coordinates locked while you position them on the articulator.
Align Occlusal Plane with Elastic
Wrap an elastic band around the articulator posts to form the Bonwill triangle. Align the calibrator’s occlusal plane parallel to the elastic. This is your reference for plane and VD.
Set Incisal Pin to “0”
Before fixing anything, set the incisal pin at 0. This locks the vertical reference for the rest of the installation.
Fix Upper and Lower Plates with Plaster
Both upper and lower Flex plates must be permanently fixed with plaster or curable material.
Keep them joined by the Gemini Calibrator and ensure the articulator pin is set at 0.
Once positioned, fill the plates with plaster and let it cure completely before use.
💡 Recommended Method
To make positioning easier, first fix the lower plate with small silicone beads.
After checking the alignment and plane,

Fill and fix the upper plate with plaster while the articulator is closed.
Once set, remove the silicone and fix the lower plate the same way.
Result:
After curing, both plates are perfectly aligned and ready for long-term, repeatable use on any articulator.
Print Your Models
Print your dental models using the same printer, resin, and settings used for the Gemini Calibrator.

Consistency guarantees accuracy and repeatability in the calibrated workflow.
Insert Magnets with GlueJet Spider
Load magnets into the GlueJet Spider.
Insert them all at once into the model sockets, ensuring the correct polarity.
Use the plunger to release and the presser tip to hold magnets flush until adhesive fully cures (~10 minutes).
Ready for Articulation
Your models are now calibrated and magnetized. Place them into the installed Omni Plates on the articulator.

The system delivers sub-20 µm repeatability, enabling precise occlusal and functional verification.
Download Gemini Files
Download the STL package from the DACOS Omni library. Select the plate size (Ultra or Light) and offset (Tight, Standard, or Loose).

The folder also includes offset testers: print one first to verify fit before committing to the full calibrator. Standard is recommended for most cases.
Download Now
Prepare for Slicing
Import the STL into your slicer. You may use the ready-to-print file or arrange the nesting manually. If you are unsure about your 3D printer setup, print the offset tester first before slicing the full calibrator.
Nest Attachments Correctly
Place attachments in the slicer exactly as shown in the reference. The only critical restriction: do not place support pins inside the magnet borders, as this may interfere with seating accuracy.
Post-Processing the Calibrator
After printing, remove all supports carefully, just as you would for dental models. Smooth and polish the surfaces to achieve a clean finish. Treat the calibrator with the same precision as clinical models.
Join Flex Plates with Gemini
Place upper and lower Flex plates on the Gemini Calibrator so they are unified as one block. This keeps upper–lower coordinates locked while you position them on the articulator.
Align Occlusal Plane with Elastic
Wrap an elastic band around the articulator posts to form the Bonwill triangle. Align the calibrator’s occlusal plane parallel to the elastic. This is your reference for plane and VD.
Set Incisal Pin to “0”
Before fixing anything, set the incisal pin at 0. This locks the vertical reference for the rest of the installation.
Fix Upper and Lower Plates with Plaster
Both upper and lower Flex plates must be permanently fixed with plaster or curable material.
Keep them joined by the Gemini Calibrator and ensure the articulator pin is set at 0.
Once positioned, fill the plates with plaster and let it cure completely before use.
💡 Recommended Method
To make positioning easier, first fix the lower plate with small silicone beads.
After checking the alignment and plane,

Fill and fix the upper plate with plaster while the articulator is closed.
Once set, remove the silicone and fix the lower plate the same way.
Result:
After curing, both plates are perfectly aligned and ready for long-term, repeatable use on any articulator.
Print Your Models
Print your dental models using the same printer, resin, and settings used for the Gemini Calibrator.

Consistency guarantees accuracy and repeatability in the calibrated workflow.
Insert Magnets with GlueJet Spider
Load magnets into the GlueJet Spider.
Insert them all at once into the model sockets, ensuring the correct polarity.
Use the plunger to release and the presser tip to hold magnets flush until adhesive fully cures (~10 minutes).
Ready for Articulation
Your models are now calibrated and magnetized. Place them into the installed Omni Plates on the articulator.

The system delivers sub-20 µm repeatability, enabling precise occlusal and functional verification.
Download Gemini Files
Download the STL package from the DACOS Omni library. Select the plate size (Ultra or Light) and offset (Tight, Standard, or Loose).

The folder also includes offset testers: print one first to verify fit before committing to the full calibrator. Standard is recommended for most cases.
Download Now
Prepare for Slicing
Import the STL into your slicer. You may use the ready-to-print file or arrange the nesting manually. If you are unsure about your 3D printer setup, print the offset tester first before slicing the full calibrator.
Nest Attachments Correctly
Place attachments in the slicer exactly as shown in the reference. The only critical restriction: do not place support pins inside the magnet borders, as this may interfere with seating accuracy.
Post-Processing the Calibrator
After printing, remove all supports carefully, just as you would for dental models. Smooth and polish the surfaces to achieve a clean finish. Treat the calibrator with the same precision as clinical models.
Join Flex Plates with Gemini
Place upper and lower Flex plates on the Gemini Calibrator so they are unified as one block. This keeps upper–lower coordinates locked while you position them on the articulator.
Align Occlusal Plane with Elastic
Wrap an elastic band around the articulator posts to form the Bonwill triangle. Align the calibrator’s occlusal plane parallel to the elastic. This is your reference for plane and VD.
Set Incisal Pin to “0”
Before fixing anything, set the incisal pin at 0. This locks the vertical reference for the rest of the installation.
Fix Upper and Lower Plates with Plaster
Both upper and lower Flex plates must be permanently fixed with plaster or curable material.
Keep them joined by the Gemini Calibrator and ensure the articulator pin is set at 0.
Once positioned, fill the plates with plaster and let it cure completely before use.
💡 Recommended Method
To make positioning easier, first fix the lower plate with small silicone beads.
After checking the alignment and plane,

Fill and fix the upper plate with plaster while the articulator is closed.
Once set, remove the silicone and fix the lower plate the same way.
Result:
After curing, both plates are perfectly aligned and ready for long-term, repeatable use on any articulator.
Print Your Models
Print your dental models using the same printer, resin, and settings used for the Gemini Calibrator.

Consistency guarantees accuracy and repeatability in the calibrated workflow.
Insert Magnets with GlueJet Spider
Load magnets into the GlueJet Spider.
Insert them all at once into the model sockets, ensuring the correct polarity.
Use the plunger to release and the presser tip to hold magnets flush until adhesive fully cures (~10 minutes).
Ready for Articulation
Your models are now calibrated and magnetized. Place them into the installed Omni Plates on the articulator.

The system delivers sub-20 µm repeatability, enabling precise occlusal and functional verification.

Video Tutorial

Installing DACOS Omni - Complete Articulator Branded Workflow Tutorial with Antonello Croce

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